How can the upper roller universal hydraulic rolling machine ensure that it can maintain high-precision processing effects under long-term continuous work?
Publish Time: 2025-02-03
In modern industrial production, plate rolling machines, as important metal plate processing equipment, are widely used in many fields such as aviation, nuclear power, chemical machinery, offshore oil platforms, and oil, gas and water pipelines. Among them, the upper roller universal hydraulic rolling machine has become the first choice of many companies for its high precision, high efficiency and strong processing capabilities. However, how to ensure that the equipment maintains high-precision processing effects under long-term continuous work has become the focus of the industry.
Equipment design
The design of the upper roller universal hydraulic rolling machine is the basis of its high-precision processing. The equipment adopts a drum-shaped upper roller design, which not only increases the contact area during rolling and reduces the local stress of the plate, but also enables the upper roller to apply pressure more evenly, thereby improving the straightness and roundness of the product. At the same time, the lower part of the lower roller is equipped with an adjustable roller support, which is adjusted accordingly according to the thickness of the plate and the load size, further enhancing the processing accuracy and stability of the equipment.
Advanced control system
In order to ensure long-term high-precision processing, the upper roller universal hydraulic rolling machine is equipped with an advanced control system. Among them, the introduction of the NC (numerical control) system enables the equipment to automatically adjust the working state according to the preset process parameters, greatly simplifies the operation process and improves the processing efficiency. More importantly, the NC system can monitor the operating status of the equipment in real time, detect and correct deviations in time, and ensure that the processing accuracy is always maintained at a high level.
In addition, the equipment also uses high-precision detection components such as displacement sensors and cylinder stroke preamplifiers to accurately control the lifting and horizontal movement of the upper roller. Through the electro-hydraulic feedback system, the equipment can automatically level the two ends of the upper roller, and the synchronization accuracy is controlled within the range of ±0.15mm, thereby effectively reducing the misalignment of the product and improving the processing accuracy.
Maintenance
In addition to equipment design and control systems, regular maintenance is also the key to ensure long-term high-precision processing of the upper roller universal hydraulic rolling machine. Enterprises should establish a complete equipment maintenance system and regularly lubricate, clean and inspect the equipment. Especially for hydraulic systems and electrical control systems, hydraulic oil should be replaced regularly, filters should be cleaned, and the connection of electrical components should be checked to ensure the stable operation of the system.
In addition, when using the equipment, operators should strictly follow the operating procedures to avoid damage to the equipment caused by improper operation. After the equipment is shut down, samples should be used for roundness inspection to promptly identify and solve problems. At the same time, companies should also regularly train operators to improve their operating skills and equipment maintenance awareness.
In summary, the upper roller universal hydraulic rolling machine can still maintain high-precision processing effects under long-term continuous operation, thanks to its advanced equipment design, control system and regular maintenance. These measures together constitute a solid guarantee for high-precision processing of equipment.
