Can the Upper Roller Universal Hydraulic Rolling Machine create high-quality plates?
Publish Time: 2024-10-10
The Upper Roller Universal Hydraulic Rolling Machine can efficiently roll metal plates into the desired shapes, such as round tubes, conical cylinders, etc., through a series of refined operations and controls, and ensure the quality and precision of the plates in the process.
1. Stable hydraulic system
High-pressure hydraulic power: The hydraulic system provides powerful power to ensure uniform and adjustable pressure on the material during the rolling process. This high-pressure performance helps to improve the plastic deformation ability of the material and reduce defects generated during the rolling process.
Accurate pressure control: Through the high-precision control of the hydraulic system, the pressure can be adjusted according to the characteristics and thickness of different materials, ensuring that there will be no over-pressing or under-pressing during the rolling process, thereby reducing material damage and deformation.
2. Accurate rolling parameter setting
Intelligent control system: Modern Upper Roller Universal Hydraulic Rolling Machine is usually equipped with a PLC (programmable logic controller) and a touch screen control interface, which can monitor and adjust the parameters of the rolling process, such as rolling speed, upper roller pressure, etc. in real time. This dynamic adjustment capability ensures the accuracy of the operation.
Operation information feedback: The equipment can provide real-time feedback on the temperature, stress and other parameters of the material during the rolling process to ensure that the operation is carried out in the best condition.
3. Reasonable roller design
Roller material and hardness: The roller is generally made of high-strength alloy material, and the surface is quenched to make it have good wear resistance. This design can effectively prevent the wear of the roller during the rolling process, extend its service life and maintain its accuracy.
Roller spacing and angle adjustment: Reasonable roller spacing and rotation angle can effectively control the curling radius and shape of the sheet to avoid uneven or irregular shapes during the rolling process.
4. Optimized sheet pretreatment
Preheating treatment: For some thicker or harder metal sheets, proper preheating can improve their plasticity and reduce the risk of cracks and deformation during the rolling process.
Surface treatment: Ensure that the surface of the sheet is smooth, remove the oxide layer and impurities, so as to improve the quality of the finished product after rolling and reduce defects in subsequent processing.
5. Strict quality monitoring
Online detection system: Some high-end plate rolling machines are equipped with online detection systems, which can monitor the thickness, shape and other parameters of the plate during the rolling process in real time, and detect and correct problems in time.
Finished product inspection: After rolling, strict visual and dimensional inspections are carried out to ensure that the finished product meets the design requirements and standards and ensures the quality of the final product.
6. Post-processing work
Stress relief treatment: For the rolled plate, subsequent stress relief treatment may be required to eliminate internal stress and ensure the flatness and stability of the plate.
Surface treatment: The finished product can be subjected to surface treatments such as painting, galvanizing, and oxidation to improve corrosion resistance and aesthetics.
The Upper Roller Universal Hydraulic Rolling Machine not only improves the processing efficiency of the plate, but also significantly improves the quality and precision of the finished product through hydraulic drive, intelligent control, precise design and strict quality monitoring. These comprehensive advantages make it an indispensable and important tool in industrial production, effectively meeting the demand for high-quality plates in modern manufacturing.
