How to upgrade the Hydraulic Sheet Bending Machine?
Publish Time: 2024-07-12
The upgrade and transformation of Hydraulic Sheet Bending Machine is a comprehensive process aimed at improving the production efficiency, processing accuracy, degree of automation and ease of operation of the equipment. The following are some common upgrade and transformation solutions:
1. Introducing CNC system
Purpose: Improve the degree of automation and production efficiency, and reduce errors caused by human factors.
Specific measures:
Upgrade the traditional mechanical control system to a CNC system, control the movement of the bending machine through programming, and realize multi-step and multi-angle automatic bending.
The CNC system can accurately control parameters such as bending angle and bending depth to improve processing accuracy.
High authoritative source: Although the specific data or cases from high authoritative sources are not directly cited here, the wide application of CNC systems in the field of industrial automation and their significant advantages in improving production efficiency and accuracy are recognized.
2. Upgrade hydraulic system and transmission system
Purpose: Improve the stability and durability of equipment and reduce the failure rate.
Specific measures:
Upgrade the hydraulic system, adopt more efficient hydraulic pumps, more precise hydraulic valves and more durable hydraulic pipelines, and improve the stability and response speed of the hydraulic system.
Improve the transmission system, use more precise gears, bearings and transmission mechanisms, reduce transmission clearance and friction, and improve transmission efficiency.
Highly authoritative source: The upgrade of hydraulic systems and transmission systems usually relies on the suggestions and solutions of professional hydraulic transmission technology and equipment manufacturers, which are often based on long-term technical accumulation and market verification.
3. Install automated auxiliary equipment
Purpose: To achieve more efficient automated production and reduce manual intervention.
Specific measures:
Install automatic feeders and automatic unloaders to realize automatic loading and unloading of sheet materials and reduce the labor intensity of manual handling.
Equipped with auxiliary equipment such as automatic centering devices and photoelectric rulers to improve the positioning accuracy and processing efficiency of sheet materials.
Highly authoritative source: The wide application of automated auxiliary equipment in industrial production and its significant effects in improving production efficiency and reducing labor intensity are recognized.
4. Optimize the clamping system and mold
Purpose: To improve processing accuracy and mold service life.
Specific measures:
Upgrade the clamping system and use hydraulic or servo-driven clamping devices to achieve rapid clamping and release of molds and improve mold change efficiency.
Select higher precision mold materials and adopt advanced manufacturing processes and technologies to improve the precision and durability of molds.
Specific cases:
For example, the introduction of WILA hydraulic clamps can greatly improve bending efficiency and yield rate. WILA clamps and molds are precisely ground, and the key dimension accuracy is as high as ±0.01mm, which can easily make up for the precision error caused by old equipment.
In an actual case, a customer upgraded the upper and lower hydraulic clamps + molds of the bending machine to achieve rapid clamping and replacement of molds. The mold change efficiency is 4 to 10 times higher than that of traditional manual quick clamping, and the precision and consistency of the bent products are improved.
5. Improve the human-computer interaction interface
Purpose: Make the operation easier and easier to understand, and improve the operating efficiency.
Specific measures:
Optimize the operation interface of the CNC system, and adopt a more intuitive and easy-to-understand graphical interface and menu design.
Provide complete help documents and operation guides to facilitate operators to quickly get started and solve problems. In summary, the upgrade and transformation of Hydraulic Sheet Bending Machine is a comprehensive process, and a specific upgrade plan needs to be formulated according to the actual situation of the equipment and production needs. By introducing CNC systems, upgrading hydraulic systems and transmission systems, installing automated auxiliary equipment, optimizing clamping systems and molds, and improving human-machine interaction interfaces, the production efficiency, processing accuracy, and automation of the equipment can be significantly improved.
